Discover the Best Sofa Cushion Foam: A MadeRight Guide

Discover the Best Sofa Cushion Foam: A MadeRight Guide

By edgar blazona

Discover the Best Sofa Cushion Foam: A MadeRight Guide

Here at MadeRight, I deeply understand the significance of comfortable seating. With over two decades of experience, including working for major retailers and previously owning a leading DTC sofa brand, my goal is to elevate the standard by crafting the absolute best online sofa. And, to achieve this, I am wholeheartedly dedicated to using the finest materials available and partnering with skilled upholsterers who possess years of experience in crafting handmade sofas, all while ensuring I offer you a fair price.

My commitment is to create a sofa that is not only of the highest quality but also long-lasting, all without breaking the bank. With this in mind, I aim to share invaluable insights about foam and cushions, empowering you to make well-informed decisions that align with both your preferences and budget. Whether you're considering a sofa from our brand or others, it's crucial to understand the type of foam and its density, as it plays a crucial role in determining both comfort and durability.

So, let's delve into it: When it comes to sofa cushion foam, the quality of the foam is of paramount importance in determining both comfort and durability. The foam's density, typically measured in pounds per cubic foot, plays a crucial role. Here's a detailed breakdown of the various foam types commonly used in sofa cushions and typical cushion packages that you'll come across, both from DTC online and in-store retailers.


  1. Premium Ultra High Resilient Foam (Density: 2.5 - 3.0 lb. per cubic ft.): If you're seeking the absolute best, our Ultra Premium High Resilience foam stands as the top choice. It's incredibly responsive, ensuring a quick bounce-back action, and it offers exceptional durability. High Resilience foam is a hallmark of high-end furniture and yacht cushions, promising both comfort and a long-lasting seating experience.

  2. Premium High Resilient Foam (Density: 2.1 - 2.3 lb. per cubic ft.): This option is for those looking for superior quality without breaking the bank. With a density ranging from 2.1 to 2.3 lb. per cubic ft., it surpasses the typical Industrial Grade "High Density" foam found in most specialty retailer cushions. It swiftly regains its original shape after compression and is versatile for various applications, including bench cushions and camping pads.

  3. Industrial Grade High Density Foam (Density: 1.9 - 2.0 lb. per cubic ft.): This foam is the standard choice found in most standard furniture cushions, whether online or in brick-and-mortar retailers. It provides reasonable support and comfort, although it may not match the longevity of High Resilience or Premium High Resilient Foam.

  4. Commercial Grade Polyurethane Foam (Density: 1.2 - 1.8 lb. per cubic ft.): With a density ranging from 1.2 to 1.8 lb. per cubic ft., Commercial Grade Polyurethane foam offers the most budget-friendly option. However, it compromises on both comfort and durability, often deteriorating quickly and developing sink areas. This foam is primarily used in sofas made overseas or by inexpensive retailers in the USA.

  5. Memory Foam and Latex Foam: Memory foam, known for its excellence in mattresses, may not be the best fit for sofa cushions due to its slower recovery and higher cost. On the other hand, latex foam represents a premium choice but comes with a higher price tag. It is extremely heavy and may feel too firm for sofa seating.


  1. Foam Wrapped with Fiber Cushions: To enhance foam cushions, you can wrap them with Dacron polyester fiber. However, it's crucial not to overuse it, as excessive compression can occur over time. This combination requires minimal maintenance but may not create the coziest sitting feel.
  2. Foam Wrapped with Trillium Cushions: Trillium is a siliconized micro denier polyester fill that mimics the characteristics of natural down but is entirely hypoallergenic and won't result in escaping feathers. It offers an ultra-dense, soft, and luxurious feel, making it a popular premium cushion choice. These high-end seat cushions are typically made with an Ultra High-Resilient or High-Resilient foam core and encased in an envelope of Trillium fill.
  3. Spring Down, Fiber, or Trillium Wrapped Cushion: This option is considered the best of the best and typically the longest-lasting. This traditional upholstery technique has been around for a long time and is typically used in high-end custom sofas. Typically made with an Ultra High-Resilient or High-Resilient foam core, it's ideal for those who prefer a seating feel that is not too firm or too soft. It combines a coiled spring core, covered in foam, then encased with down feathers, fiber, or Trillium with a down-proof ticking material. The foam and spring combo provides a resilient feel while the encased materials add softness.
  4. Foam Wrapped with Feather or Feather Blend Cushions: With a removable foam core, inside a duvet-style feather or feather and down-filled cambric jacket, these ultimate cushions are ideally suited to seating. They give a great sit by combining fillings to make the best use of their natural characteristics. Some plumping and maintenance are required.
  5. Down and Feather Filled Cushions: While often used in high-end sofas and chairs, down and feather cushions may require frequent fluffing, making them better suited for pillows rather than sofa cushions. They can provide comfort if they lack polyester fiber, as this tends to clump over time. Goose down is a higher-quality option compared to duck feather.

Ultimately, the choice of foam for your sofa cushions depends on your priorities, whether it's comfort, durability, or cost-effectiveness. Each option has its merits and considerations, so you can select the one that best aligns with your needs. At MadeRight, we're committed to providing you with the finest quality materials to ensure your sofa is a masterpiece of comfort and longevity.